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Bartek BP Rebar Splice System
Crimping Machine
The crimping tech is the key of the system, instead of using a 3rd party universal-purpose press (mostly crimpers for hose industry), we developed our own crimping machine which makes the crimping much faster and most of all much more accurate. The Precise metering system controls the crimping accuracy to 0.1 mm for the best interlock between the rebar and the coupler, combining the improved coupler material property, our system ensures the high performance as well as reliability.
Figure:
Crimping Machine
4th Generation Crimping machine • Improved crimping mechanism greatly increases the pressing precision. • Max. 2,500T crimping force completes the crimp of a 40mm rebar coupler in 15 sec. • Accurate Crimping thanks to the precise metering system. • Easy dies change thanks to the programed data for all sizes and types of couplers. Easy pre-fabrication • No painful thread cutting or rolling on the rebar any more. • Just a clean and precise crimp completes the splice preparation. • Screw the male bolt into the female, no torque wrench required. Quality assured • Manufactured under strict quality assurance plan, ISO 9001 certified. • Full traceability of the couplers in production. • Full traceability of each crimp on the crimper, records can be export for QC. Features 1. Live crimping monitoring. The crimping dimensions are measured live, warning will be given immediately if the crimped dimensions fall out of the required range. 2. Position of the rebar stopper is servo-motor driven and software controlled, no more manual adjustments needed, higher efficiency. 3. Simple operation, quick to switch from one size to another thanks to the pre-set data in our smart crimping database, just change the dies and rebar stopper while all the other adjustments such as the positioning and crimping force are all set by software. 4. Powerful and quick crimping, the crimping for 40mm rebar takes only 15 seconds. 5. Improved crimping mechanism, the crimping movement is well controlled in its path and the crimping force is evenly distributed, higher pressing precision. 6. Optimized hydraulic system, reduced cycle time for each crimping. 7. V shape dies ensure the pressing force is in the center of the pressing mechanism, better pressing performance and longer life of dies. 8. Data input and adjustments all on touch screen, live animation of the crimping process. 9. Full traceability: the crimping data of each coupler is stored in the system and easy to export via data cable or Internet.
DescriptionData
Crimping Performance
Crimping Force2500 Tons (max.)
Outer diameter of couplersØ16-Ø70
Rebar sizes10mm to 40mm
Hydraulic System
Hydraulic work pressure25 Mpa (max. 31 Mpa)
Pump Motor11 kw
Oil Type46# Hydraulic oil
Oil tank volume800 L
Cooling systemAir cooling and water cooling
Automation & Software
Crimping force controlAutomatic
Crimping Dimension controlAutomatic
Position stopper for coupler and rebarAutomatic
Crimping recordsUp to 10,000 records
Firmware & software updateVia Internet with 4G module
Miscellaneous
Power supply380V/50Hz
Machine weight2300 kgs (without oil)
Machine dimensions1610 x 1370 x 1480mm
Figure:
Interface
Software Highlights 1. To switch from one type or size of coupler to another, just choose the desired type and size then all the setup required will be displayed to guide the operator to set up the machine correctly. 2. For each crimping, the live crimping process is displayed and the crimping result will be verifed, if failed to meet the range required, warning will be given. 3. Crimping records are stored with all the information for each pressing, including the batch No., work No. and crimping results. The data can be export to keep a good track of all the jobs. 4. Special requirements of our customers can be easily addressed by remote frmware update in case any new demand requested.